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MANUFACTURING AND QUALITY CONTROL BLOG

In the garment industry, whether you are a manufacturer, importer, or brand, you must understand the importance of quality control in this business. This industry shifts swiftly, and any time lost in shipment or defect fixings can lead to unimaginable losses. Moreover, quality issues can quickly disseminate in the digital age, giving competitors an advantage. Therefore, quality control is essential, and quality inspection is the most commonly used method. In this post, we will guide you through the steps of a garment quality inspection, the key checkpoints to focus on, and how can C&Z expertise support your garment quality control.

Sokoa Workwear Quality Inspection: Ensuring Basque Durability Through Rigorous Testing

Sokoa, the iconic Basque workwear from Spain's Guipúzcoa province, represents centuries of functional design with its reinforced stitching, heavy-duty fabrics, and distinctive blue stripes. As industrial demand grows, counterfeit production has introduced critical safety risks: toxic dyes, structural failures, and performance compromises. At CZ-Quality, we implement specialized protocols to safeguard both worker safety and traditional craftsmanship.

Critical Quality Risks

Chemical Safety

Indigo dyes may contain aniline exceeding EU REACH limits (≤30mg/kg)

Our ICP-OES testing enforces Oeko-Tex Standard 100 compliance, detecting chromium in metal rivets

Formaldehyde in starch stiffeners (tested per UNE-EN ISO 14184-1)

Structural Integrity

Weak triple-stitching (<280N) causes seam failure under stress

We perform UNE 40902 tensile tests requiring:

Denim fabric strength ≥400N

Button attachment resistance ≥100N

Reinforced knee panel durability ≥5000 flex cycles

Abrasion resistance (EN ISO 12947-2: ≥20,000 cycles)

Authenticity Verification

Blended cotton replacing pure Basque linen (≥98% natural fibers)

AI pattern validation against San Sebastián Maritime Museum archives

Spectrophotometry ensures traditional "azul naval" stripe (Pantone 19-4034 TCX)

Case Study:

2023 Port of Bilbao Inspection

Spanish Customs intercepted:

42% of "authentic" Sokoa overalls violated regulations

31% contained illegal flame retardants (0.18% vs 0.1% limit)

19% showed crotch seam failure after 10 washes

Our 4-phase solution:

Material Screening

Fabric mill audits for Euskal Label certification

Production Monitoring

Tension sensors for triple-stitch consistency

Laboratory Testing

ISO 105-E09 resistance to saltwater corrosion

EN 13688 mechanical risk assessment

Certification

CE Marking for PPE compliance

Partnering with Eibar's master tailors, we deploy 3D fabric scanning for density analysis and blockchain traceability from Basque mills to finished garments. Our 99.4% defect detection ensures compliance with UNE 40900 workwear standards.

Post By :sbree C&Z

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