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MANUFACTURING AND QUALITY CONTROL BLOG

In the garment industry, whether you are a manufacturer, importer, or brand, you must understand the importance of quality control in this business. This industry shifts swiftly, and any time lost in shipment or defect fixings can lead to unimaginable losses. Moreover, quality issues can quickly disseminate in the digital age, giving competitors an advantage. Therefore, quality control is essential, and quality inspection is the most commonly used method. In this post, we will guide you through the steps of a garment quality inspection, the key checkpoints to focus on, and how can C&Z expertise support your garment quality control.

Traje dos Açores Quality Inspection: Preserving Azorean Heritage Through Rigorous Testing

Traje dos Açores, the vibrant traditional costume of Portugal's Azores islands, embodies centuries of cultural identity with its distinctive colors, intricate embroidery, and symbolic motifs. As global demand grows for authentic cultural attire, mass production has introduced critical quality risks: toxic dyes, structural weaknesses, and cultural misrepresentation. At CZ-Quality, we implement specialized protocols to safeguard both wearer safety and heritage authenticity.

Critical Quality Risks

Chemical Safety

Synthetic dyes may contain heavy metals exceeding EU REACH limits (cadmium ≤0.01%, lead ≤0.03%)

Our ICP-MS testing enforces Oeko-Tex Standard 100 compliance, detecting arsenic in traditional red pigments

Formaldehyde in fabric stiffeners (tested per NP EN ISO 14184-1)

Structural Integrity

Weak embroidery stitches (<15N) cause motif unraveling in humid climates

We perform NP EN 13935-2 tensile tests requiring:

Wool fabric strength ≥180N

Embroidery thread resistance ≥20N

Colorfastness to seawater (ISO 105-E09) for island conditions

Cultural Authenticity

Acrylic threads replacing traditional wool/silk (≥90% natural fibers required)

AI pattern validation against Ponta Delgada Museum archives

Spectrophotometry ensures authentic "blue hydrangea" hue (Pantone 17-4330 TCX)

Case Study:

2023 Azores Heritage Audit

Portuguese authorities found:

38% of "authentic" costumes violated regulations

29% contained illegal phthalates (0.16% vs 0.1% limit)

21% showed color bleeding after humidity exposure

Our 4-phase solution:

Material Screening

Wool supplier audits for RWS certification

Production Monitoring

Digital stitch mapping for embroidery density

Laboratory Testing

NP EN ISO 105-B02 colorfastness to light

Salt spray corrosion testing (ISO 9227)

Certification

"Artesanato dos Açores" seal approval

Partnering with Azorean master artisans, we deploy hyperspectral imaging for dye analysis and blockchain traceability from local farms to finished garments. Our 98.7% defect detection ensures compliance with NP 4426 textile standards.

Post By :sbree C&Z

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