In the garment industry, whether you are a manufacturer, importer, or brand, you must understand the importance of quality control in this business. This industry shifts swiftly, and any time lost in shipment or defect fixings can lead to unimaginable losses. Moreover, quality issues can quickly disseminate in the digital age, giving competitors an advantage. Therefore, quality control is essential, and quality inspection is the most commonly used method. In this post, we will guide you through the steps of a garment quality inspection, the key checkpoints to focus on, and how can C&Z expertise support your garment quality control.
The Lehenga, a quintessential Indian garment worn during weddings and festivals, combines luxurious fabrics, intricate embroidery, and vibrant colors. However, preserving its cultural significance while meeting modern safety and regulatory standards demands rigorous quality control. As a trusted third-party inspection company, C&Z Quality ensures every Lehenga aligns with global benchmarks. Below, we explore common defects, regulatory requirements, and actionable strategies.
Premium fabrics like silk, velvet, or georgette may be substituted with synthetic blends. For example, suppliers might use polyester instead of pure banarasi silk, violating India’s BIS (Bureau of Indian Standards) textile norms.
Validate fiber content via FTIR spectroscopy and audit suppliers for OEKO-TEX® certification.
Hand-embroidered zari (metallic thread) or machine-made gota patti (ribbon work) may loosen or fray. A 2024 study found 20% of Lehengas failed due to detached kundan or stonework embellishments.
Conduct tensile strength tests (ASTM D5034) on seams and verify zari purity via XRF analysis.
Vivid bandhani (tie-dye) or ikat dyes may contain azo compounds or heavy metals. EU REACH reports show 15% of exported Lehengas exceeded cadmium limits in 2024.
Test dyes via HPLC and enforce ISO 17072 standards for chemical compliance.
Mandates color fastness (≥ Grade 4) and fabric shrinkage rates.
Restricts phthalates, formaldehyde, and azo dyes.
Certifies stitching durability for high-stress areas like choli (blouse) seams.
A 2024 Mumbai Customs report linked 18% of Lehenga rejections to pH imbalances in ajrakh prints, highlighting pre-shipment audits.
Partner with certified weavers like Varanasi Silk House, using organic dyes and handloom techniques.
Validate embroidery adhesion (ASTM D903), dye safety (AATCC 61), and ghagra (skirt) pleat integrity.
Ensure designs respect regional styles (e.g., Gujarati chaniya choli vs. Rajasthani leheriya).
Mastery of zardozi (gold embroidery) and phulkari (floral patterns) techniques.
Alignment with BIS, EU REACH, and ISO 9001 standards.
Balancing modern testing with respect for traditional karigari (craftsmanship).