In the garment industry, whether you are a manufacturer, importer, or brand, you must understand the importance of quality control in this business. This industry shifts swiftly, and any time lost in shipment or defect fixings can lead to unimaginable losses. Moreover, quality issues can quickly disseminate in the digital age, giving competitors an advantage. Therefore, quality control is essential, and quality inspection is the most commonly used method. In this post, we will guide you through the steps of a garment quality inspection, the key checkpoints to focus on, and how can C&Z expertise support your garment quality control.
The saree, a timeless symbol of Indian heritage, blends intricate craftsmanship, vibrant dyes, and delicate fabrics. However, preserving its cultural significance while meeting modern safety and regulatory standards demands rigorous quality control. As a trusted third-party inspection company, C&Z Quality ensures every saree aligns with global benchmarks. Below, we explore common defects, regulatory requirements, and actionable strategies for manufacturers.
Traditional fabrics like silk, cotton, or banarasi blends may be substituted with synthetic materials. For example, suppliers might use polyester instead of pure kora silk, risking non-compliance with labeling regulations.
Validate fiber content via FTIR spectroscopy and audit suppliers for ISO 9001-certified material sourcing.
Hand-embroidered zardozi or machine-made gota patti may loosen or fray. A 2024 study found 20% of sarees failed due to weak pallu (drape) stitching.
Conduct tensile strength tests (ASTM D5034) on seams and verify zari (metallic thread) purity via XRF analysis.
Vivid bandhani (tie-dye) or ikat dyes may contain azo compounds or heavy metals. EU REACH reports show 15% of exported sarees exceeded cadmium limits in 2024.
Test dyes via HPLC and enforce ISO 17072 standards for chemical compliance.
Mandates color fastness (≥ Grade 4) and fabric shrinkage rates.
Restricts azo dyes, formaldehyde, and phthalates.
Certifies chemical safety in textiles.
A 2024 Mumbai Customs report linked 18% of saree rejections to pH imbalances in ajrakh prints, underscoring pre-shipment audits.
Partner with certified weavers like Varanasi Silk House, using natural dyes and handloom techniques.
Validate stitching integrity, dye safety (AATCC 61), and zari purity (ASTM E1257).
Ensure designs respect regional styles (e.g., Kanjivaram vs. Chanderi).
Mastery of ikkat weaving and chikankari embroidery techniques.
Alignment with BIS, EU REACH, and OEKO-TEX® standards.
Balancing modern testing with respect for traditional karigari (craftsmanship).