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MANUFACTURING AND QUALITY CONTROL BLOG

In the garment industry, whether you are a manufacturer, importer, or brand, you must understand the importance of quality control in this business. This industry shifts swiftly, and any time lost in shipment or defect fixings can lead to unimaginable losses. Moreover, quality issues can quickly disseminate in the digital age, giving competitors an advantage. Therefore, quality control is essential, and quality inspection is the most commonly used method. In this post, we will guide you through the steps of a garment quality inspection, the key checkpoints to focus on, and how can C&Z expertise support your garment quality control.

Zaguilas Traditional Spanish Costume Quality Inspection: Preserving Cultural Heritage Through Rigorous Testing

Zaguilas, the traditional costume from Spain's Murcia region, represents centuries of cultural heritage with its distinctive embroidery, vibrant colors, and intricate lacework. As demand for authentic Spanish attire grows, mass production has introduced critical quality risks: toxic dyes, structural weaknesses, and cultural misrepresentation. At CZ-Quality, we implement specialized protocols to safeguard both wearer safety and heritage authenticity.

Critical Quality Risks

Chemical Safety

Synthetic dyes may contain heavy metals exceeding EU REACH limits (cadmium ≤0.01%, lead ≤0.03%)

Our ICP-MS testing enforces Oeko-Tex Standard 100 compliance, detecting azo dyes in traditional red pigments

Formaldehyde in fabric stiffeners (tested per UNE-EN ISO 14184-1)

Structural Integrity

Weak embroidery stitches (<15N) cause motif unraveling during traditional dances

We perform UNE 40902 tensile tests requiring:

Silk fabric strength ≥180N

Lace attachment resistance ≥20N

Colorfastness to perspiration (ISO 105-E04) for Mediterranean climate

Authenticity Verification

Synthetic lace replacing traditional silk lace (≥90% natural fibers required)

AI pattern validation against Murcia Regional Museum archives

Spectrophotometry ensures authentic "Murcian red" hue (Pantone 18-1663 TCX)

Case Study:

2023 Spanish Market Audit

Spanish authorities found:

37% of "authentic" Zaguilas costumes violated regulations

29% contained illegal phthalates (0.17% vs 0.1% limit)

23% showed embroidery detachment after minimal use

Our 4-phase solution:

Material Screening

Fabric supplier audits for Spanish Craftsmanship Seal

Production Monitoring

Digital stitch analysis for embroidery density

Laboratory Testing

UNE-EN ISO 105-B02 colorfastness to light

XRF analysis for heavy metals in metallic threads

Certification

CE marking for European market access

Partnering with Murcian master artisans, we deploy hyperspectral imaging for material analysis and blockchain traceability from local workshops to finished garments. Our 98.8% defect detection ensures compliance with UNE 40900 textile standards.

Post By :sbree C&Z

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