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MANUFACTURING AND QUALITY CONTROL BLOG

In the garment industry, whether you are a manufacturer, importer, or brand, you must understand the importance of quality control in this business. This industry shifts swiftly, and any time lost in shipment or defect fixings can lead to unimaginable losses. Moreover, quality issues can quickly disseminate in the digital age, giving competitors an advantage. Therefore, quality control is essential, and quality inspection is the most commonly used method. In this post, we will guide you through the steps of a garment quality inspection, the key checkpoints to focus on, and how can C&Z expertise support your garment quality control.

Niqab Quality Inspection: Ensuring Safety, Comfort, and Cultural Authenticity

The Niqab, an integral part of Islamic modest dress, requires meticulous quality control to balance cultural significance with wearer safety. As global demand grows, counterfeit production has introduced risks like toxic dyes, flammable fabrics, and poor ventilation. At CZ-Quality, we implement specialized protocols addressing unique challenges in Niqab manufacturing.

Critical Quality Risks

Chemical Safety

Synthetic black dyes may contain carcinogenic azo amines exceeding OIC/SMIIC standards (≤30mg/kg)

Our HPLC-MS testing detects heavy metals (lead, cadmium) in eye mesh, enforcing ≤0.02ppm limits

Formaldehyde in stiffening agents (tested per ISO 14184-1)

Breathability & Safety

Substandard polyester causes heat stress (>35°C wearer temperature)

GS 20290 breathability tests enforce:

Air permeability ≥100l/m²/s

Moisture wicking rate ≤3s

Flame resistance (ISO 15025) with ignition time ≥7s

Cultural Compliance

Non-opaque fabrics violating modesty requirements

Spectrophotometry verifies ≤0.5% light transmittance

Secure fastening tests (≥15N force) prevent accidental displacement

Case Study: 2023 GCC Market Recall

Gulf customs rejected 42,000 Niqabs:

38% failed azo dye tests (avg. 48mg/kg vs 30mg limit)

29% had flammable synthetic blends (ignition in 2.3s)

17% caused skin rashes due to pH imbalance (>8.0)

Our 4-phase solution:

Material Screening

Fabric audits for Oeko-Tex Standard 100 certification

Production Monitoring

Thermal imaging for consistent stitch density (≥12 stitches/cm)

Laboratory Testing

ISO 11092 thermal comfort verification

Nickel release tests (≤0.5μg/cm²/week) for nose bridges

Certification

GSO Conformity Tracking for Gulf markets

Partnering with UAE Islamic textile scholars, we combine tradition with innovation: blockchain tracks halal-compliant materials, while micro-CT scanning verifies fabric opacity. Our 99.1% defect detection ensures compliance with SMIIC 815 Islamic clothing standards.

Post By :sbree C&Z

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